What kind of industries and environments are our transfer cars suitable for? In our industry, battery transfer cars are a custom product. They are of the same nature as forklifts and industries. They are all used to transport heavy materials and are a transfer tool. But they are not exactly the same.
Today, I will take you to briefly understand the applicable industries and real cases of transfer cars.
Application environment of transfer cars. Our products are suitable for various industries, especially some heavy industries, chemical industries, and some manufacturing factories and workshops.
Raw material transportation
In mechanical manufacturing workshops, battery transfer cars are used to transport raw materials such as steel and castings. The flexibility and high load-bearing capacity of trackless trolleys can transport raw materials efficiently and stably.
For example, in an automotive parts manufacturing plant, large pieces of steel are transported from the raw material warehouse to the punching machine, milling machine and other equipment in the processing workshop. These steels are usually heavy, and the load-bearing capacity of transfer cars can meet the transportation needs, and its stable driving performance can ensure that the steel will not be damaged by collision during transportation.
In the electronics industry workshop electric flat carts are used to transport delicate materials such as electronic components. For example, in the circuit board manufacturing workshop, boxes of chips, capacitors and other components are transported from the warehouse to the production line's placement machines, welding machines and other equipment. Since electronic components are sensitive to static electricity and vibration electric flat carts can provide a relatively stable transportation environment to reduce the impact of static electricity and vibration on components.
Handling of semi-finished and finished products
In the assembly workshop, transfer trolleys are used to transport semi-finished and finished products.
For example, in large home appliance manufacturing plants, semi-finished home appliances such as refrigerators and washing machines that are half assembled are transported from one assembly station to another, which is convenient for workers to carry out subsequent assembly processes. For finished products, trackless transfer trolleys can transport them to the packaging workshop or finished product warehouse. Its flexible turning radius and precise maneuverability enable it to pass smoothly in the narrow passages and complex layouts of the workshop.
Internal cargo transfer in the warehouse
In large logistics warehouses, electric flat carts are used to transfer goods between different shelf areas. For example, in an e-commerce warehouse, the goods sorted from the sorting line are transported to the corresponding storage shelf location. The electric flat cart can efficiently complete the task of transferring goods according to the layout of the warehouse and the storage planning of goods. Its low noise characteristics also make the working environment in the warehouse quieter and will not cause too much interference to other staff.
For some goods that need to be stored at low temperatures, such as frozen foods and medicines in cold chain warehouses, the transfer car can work normally in a low temperature environment. We can add thermal functions to the battery system of the transfer car to ensure the normal state of the battery. Its electrical components and mechanical parts are specially designed to adapt to low temperature environments and will not experience performance degradation or failure due to low temperatures.
Connection between loading and unloading platforms and warehouses
In logistics distribution centers, transfer trolleys are used to transport goods from loading and unloading platforms to the interior of the warehouse. After the truck unloads the goods to the loading and unloading platform, the electric flat cart can transport the goods in time to improve loading and unloading efficiency. It can be used in conjunction with equipment such as forklifts. The forklift unloads the goods from the truck and places them on the flat cart, and then the flat cart transports the goods to the designated location of the warehouse for storage.
Container handling
At container terminals, electric flat cars are used to handle containers. Some small battery transfer cars can move containers from one location in the yard to another, making it convenient for dock cranes to load and unload containers. The use of transfer cars in port terminals can improve the turnover efficiency of containers. Its highly automated models can be dispatched through the terminal's control system to achieve fast and accurate handling of containers and reduce the time ships stay in the port.
Bulk cargo transportation
At bulk cargo terminals, battery transfer cars are used to transport bulk cargo such as coal and ore. For example, coal unloaded from a ship is transported to the storage area of the yard, or ore from the yard is transported to the processing plant. The large load capacity of electric flat cars and the characteristics of adapting to harsh environments (such as waterproofing and dustproofing) enable them to play a role in the complex environment of bulk cargo terminals.
1. This is a heavy duty coil cart customized for an automobile processing workshop with a load capacity of 20 tons. The size is: 4000*2500*600mm.
In the stamping workshop of the automobile manufacturing plant, transfer cars are used to transport rolled steel from the raw material warehouse to the stamping production line. The weight of steel rolls can reach several tons, and the electric flat car has a load capacity of 20 tons, which can be easily carried. The driving speed of the flat car can be adjusted according to the safety regulations of the workshop and the actual work needs, generally between 0-30m/min.
2. An assembly workshop of a manufacturing industry ordered our company's 15-ton remote control transfer cart. This trolley is used to transport automotive parts and semi-finished products. It can shuttle between different assembly stations, transport large parts such as engines and frames to the corresponding stations, and facilitate workers to assemble. The transfer car has a large cargo platform area, which can hold multiple parts and improve transportation efficiency.
By using the battery transfer cart the factory's raw material and parts transportation efficiency has been significantly improved. In the stamping workshop, the transportation time of steel is shortened by about 15%, reducing production waiting time. In the assembly workshop, the transfer car makes the supply of parts more timely and improves the overall production efficiency of the assembly line by about 10%. At the same time, the use of transfer trolleys reduces the labor intensity of manual handling and reduces the damage to parts that may be caused by manual handling.
A large e-commerce logistics warehouse
In this e-commerce logistics warehouse, remote control transfer trolleys are mainly used for cargo transfer within the warehouse. The warehouse area reaches tens of thousands of square meters and stores tens of thousands of goods. The transfer trolley shuttles through the shelf aisles of the warehouse and is controlled by a manual remote control to transport the goods sorted from the sorting area to the corresponding storage shelf position. The operation of the flat car is simple, and warehouse staff can use it proficiently after simple training.
The speed of the flat car is moderate, and it can quickly complete the cargo transfer task while ensuring safety. It is also equipped with a cargo fixing device to prevent the goods from falling during transportation. For some fragile goods, such as glass products, ceramics, etc., the smooth driving performance of the trolley can effectively reduce the probability of damage to the goods during transportation.
